据调研机构的预测，全球动力电池到2025年的需求将达到1200GWh，储能电池需求将超过300GWh，2023年全球锂电池的装机量将进入到TWh的时代。但随着碳酸锂与电池原材料价格的回落，以及电池产能过剩等因素的影响，降本增效已成为当下动力与储能电池企业生存发展的重要命题。

降本关键电池结构创新
电池企业可通过电芯材料创新降本、规模化智能制造降本、电池结构创新降本，材料创新由于研发周期长、前期投入巨大以及难度高等特点，导致进度缓慢，相比之下电池结构创新见效快，投入小，成本低，已成为新能源车企和动力储能电池厂降本增效的重要发力点。
创新迭代不断，利元亨抢占先机

在电池结构创新上，利元亨作为全球高端智能装备优秀企业，深知其重要性，紧随客户创新，在模组PACK领域，MTP、MTC、CTP、CTB、CTC等代表的模组PACK产线技术上持续深耕，不断迭代设备，现与动力、储能等行业头部和一线主机厂商积累了国内外大量成功交付经验，具备全球整线大规模交付能力。

其中Cell To Pack (简称CTP)成组技术，因可提升空间利用率，降低内部电阻，减少零部件和简化装配工艺，大幅提高能量密度与降低成本，深受行业头部企业与一线主机厂商推崇。利元亨凭借大量的成功模组PACK与整线交付经验与智造研发能力，在CTP成组技术上现已拥有自动入箱、动态检测作业-飞拍技术，busbar飞行焊接、PACK包自动测试等技术，整线采用AGV搬运，模块标准化，可实现多品种、高效率、低库存的柔性化生产。

降本增效，安全稳定！利元亨CTP整线全方位解析

已涵盖方壳、长短刀片、圆柱、软包等多种类电芯，最高设备产能可达＞150 PPM，产品优率＞99.95%，故障率＜2%，整线柔性化设计，产线与MES智能信息管理系统无缝衔接，可兼容100-320AH等多种型号电芯；可按订单匹配生产逻辑，电芯上料批次无缝切换，涂胶轨迹和涂胶量、焊接均可由系统程序控制并全程全监控，设备稼动率高、直通率高，入场完成调试后具备快速爬产的能力。

2D飞拍与线扫

焊前全自动寻址，焊后视觉检测；运动过程拍照，飞拍速度可达500mm/s，飞拍精度0.05mm，通过大量成功的应用及算法，焊前极柱寻址效率提升60%。
激光飞行焊接

相较传统定点激光焊接，通过同步激光束与机器人的移动路径，减少机器人定位时间，保证焊接一致性高、无漏焊、虚焊等，极大提高生产效率，降低设备投入成本。
嗅枪氦检自动检测

采用六轴机械臂+横移单轴，组成七轴系统，搭配高精度视觉定位，实现PACK包IP68级的自动检测。

自动入箱机构

采用伺服夹爪+侧抱+伺服下压的入箱方式，搭配压力传感器，全过程监控压力变化保证入箱安全，夹爪力学仿真及夹爪材料特性试验，确保入箱结构稳定性。

全管控拧紧机构
通过位置编码器+助力臂控制器+PLC管控，具备防错防呆功能；全自动拧紧PACK包上箱体螺丝，提升产线生产节拍。
防尘仿真技术
具备防尘仿真技术，除尘罩反R角设计，减少涡流现象，避免积尘。

柔性化生产

整线模块化、零件标准化、流程标准化；避免结构重复异常，缩短项目交付周期，采用AGV流转，实现整线智能化。

According to the prediction of research institutions, the global demand for EV batteries will reach 1200 GWh by 2025, and the demand for energy storage batteries will exceed 300 GWh. In 2023, the global installed capacity of lithium-ion batteries will enter the TWh era. However, with the decline of Lithium carbonate and battery raw material prices, as well as the impact of battery overcapacity and other factors, cost reduction and efficiency increase have become an important proposition for the survival and development of power and energy storage battery enterprises.

01. Key to cost reduction, innovative battery structure

Battery enterprises can reduce costs through cell material innovation, large-scale intelligent manufacturing, and battery structure innovation. Due to the characteristics of long research and development cycle, huge initial investment, and high difficulty, the progress of material innovation is slow. In contrast, the battery structure innovation has achieved quick results, small investment, and low cost, which has become an important driving force for alternative fuel vehicle enterprises and EV and storage battery plants to reduce costs and increase efficiency.

02. Continuously innovating and iterating, Lyric seizes the opportunity

In terms of battery structure innovation, as the first tier enterprise of high-end intelligent equipment, Lyric is well aware of its importance and closely follows customer innovation. In the field of module PACK, MTP, MTC, CTP, CTB, CTC and other representative module & PACK production line technologies continue to be deeply cultivated, constantly iterating equipment. Currently, we have accumulated a large amount of successful delivery experience with industry leaders and frontline host manufacturers in power, energy storage, and other industries, and has the ability to deliver on a global scale.

Among them, Cell To Pack (CTP) group technology is highly praised by industry leaders and frontline host manufacturers for its ability to improve space utilization, reduce internal resistance, reduce components, and simplify assembly processes, significantly increasing energy density and reducing costs. With a large amount of successful module & PACK and full line delivery experience, as well as intelligent manufacturing research and development capabilities, Lyric now has automatic insertion into box, dynamic inspection operation - flying technology, busbar flight welding, PACK automatic testing and other technologies in CTP group technology. The entire line adopts AGV transportation, module standardization, and can achieve flexible production with multiple varieties, high efficiency, and low inventory.

03. Reduce costs and increase efficiency, ensuring safety and stability! Comprehensive Analysis of Lyric CTP Whole Line

We have covered multiple types of battery cells, including prismatic cells, long and short blade cells, cylindrical cells, and pouch cells. The maximum equipment production capacity can reach >150 PPM, the product yield is >99.95%, and the failure rate is<2%. The entire line is designed with flexibility, and the production line is seamlessly connected to the MES intelligent information management system. It can be compatible with various models of battery cells, such as 100-320 Ah; The production logic can be matched according to the order, and the batch of the fed battery cells can be seamlessly switched. The gluing trajectory, gluing amount, and welding can be controlled by the system program and fully monitored throughout the entire process. The equipment has a high turnover rate and a high straight-through rate, and has the ability to quickly ramp up production after entering the site and completing commissioning.

2D aerial photography and line scanning

Fully automatic addressing before welding and visual inspection after welding; Taking photos during the movement process, the flying speed can reach 500mm/s, and the flying accuracy is 0.05mm. Through a large number of successful applications and algorithms, the pre welding pole addressing efficiency has been improved by 60%.

Laser flight welding

Compared with the traditional fixed-point laser welding, by synchronizing the laser beam with the robot's moving path, the robot can reduce the positioning time, ensure high welding consistency, no missing welding, faulty welding, etc., greatly improve the production efficiency and reduce the equipment investment cost.

Automatic test of helium test by sniffing gun

Adopting a six axis robotic arm and a lateral single axis to form a seven axis system, combined with high-precision visual positioning, achieving automatic PACK inspection of IP68 level.

Automatic box insertion mechanism

Adopting a servo clamping claw+side holding+servo downward pressing method for box insertion, combined with a pressure sensor, the entire process monitors pressure changes to ensure safe box insertion. The mechanical simulation of the clamping claw and the material characteristics test of the clamping claw ensure the stability of the box insertion structure.

Fully controlled manual tightening control

Controlled by a position encoder, power arm controller, and PLC, it has error and foolproof functions; Fully automatic tightening of the box screws on the PACK enhances the cycle time of the production line.

Dust prevention simulation technology

Equipped with dust prevention simulation technology and anti R angle design of dust removal hood, reducing eddy current phenomenon and avoiding dust accumulation.

Flexible production

Modularization of the entire line, standardization of parts, and standardization of processes; Avoid structural duplication and abnormalities, shorten project delivery cycle, adopt AGV circulation, and achieve an intelligent whole line.