7月11日-13日,利元亨以“追光聚能”为主题,携全新固态电池激光切割、超高效CTP智能整线与超高速46系圆柱电池整线激光应用装备,超声波焊接与检测等高端智能专机高光亮相“第十七届慕尼黑上海光博会”。带来众多令人瞩目的新产品和新技术,与众多新能源行业合作伙伴深入交流,共同推进激光智造技术向一体化、智能化、精密化发展。
突破边界,利元亨激光智造再迈进
通过积极探索激光智造的产业化,利元亨目前已涵盖锂电所有激光加工设备,并积极布局探索光伏、氢能等新的应用场景。研发和掌握了多项新能源电池激光制造关键核心技术,如激光振镜飞行焊接技术、环形激光焊接技术、PSO激光能量控制技术、超高速全极耳切割技术、超高速圆柱电池转塔飞行焊接技术、固态电池负极锂金属切割技术等。
推陈出新,赋能新能源行业规模量产
01 激光飞行焊接技术
减少激光移动定位时间
l 最大化激光焊接生产效率
l 效率提升30%
l 飞行焊接速度可达80-100mm/s,重复定位精度±0.05mm
l 测试熔深0.3mm-1.5mm,拉力测试强度≥1000N
02 超高速圆柱电池集流盘焊接
利元亨在圆柱电池集流盘焊接环节采用转塔飞行焊接技术
l 焊接速度>300mm/s,焊接拉力>100N,焊接残留>80%
l 创新性多工位分段式激光加工可实现单机产能≥300PPM
l 具备焊接质量在线检测,集流盘与极组压力在线监控功能
03 极片激光干燥技术
l 激光结合运动控制系统,可选择热输入和定向能量沉积
l 激光辐射可以被集中而精确地聚焦,效率提升30%
l 方形光斑边长20mm-200mm可调
l 功率4000W半导体激光器,满足高速干燥需求
04 在线跟踪及检测系统
含激光能量衰减、离焦量变化、保护气衰减、焊接速度衰减、间隙、工件污染、工件变形、焊缝偏离、未熔透、虚焊、炸点、爆孔等检测内容。
探索光的极限,助力新能源产业极限智造
利元亨积极探索激光技术在新能源(锂电、光伏、氢能)的应用创新和产业发展,已完成锂电激光加工包括焊接、切割、清洗等工艺技术全布局,针对光伏领域的激光应用,已形成较为完整的光伏激光加工设备,含TOPCon、HJT、钙钛矿电池所需的激光消融、激光磷掺杂、激光硼掺杂、高速激光无损划片、激光开槽、激光薄膜划线、激光清边等设备,成为行业发展的推动力。
广东舜元激光科技有限公司
广东舜元激光科技有限公司(以下简称“舜元激光”)是广东利元亨智能装备股份有限公司旗下全资子公司,致力于为新能源、汽车、光伏及半导体行业提供一站式的激光应用整体解决方案,核心产品涵盖激光焊接、激光模切、激光清洗及激光增材等,在锂电池(方形、圆柱、软包)生产全段产线已有成熟应用,目前已获得上百项激光专利及软著。其中,“锂电池激光焊接技术”先后获得“广东省科技进步二等奖”、“省机械工业科技技术一等奖”、“省机械工程学会一等奖”,“激光高速高精度激光焊接技术”获批“广东省重点实验室”。
舜元激光为持续满足客户需求,不断进行技术创新产品创新,成立了激光研究院,目前已形成一支由中科院、哈尔滨工业大学、华中科技大学、中南大学、长春光机所等科研院校优秀人才组成的高学历高水平的核心研发团队,涵盖材料、焊接、光学、软控、计算机图像处理等光机电软专业学科。舜元激光在技术创新及产品研发方面具备雄厚实力,以激光光源为核心,综合精密光学设计、在线视觉跟踪监测、运动控制、光-材料作用机理等关键技术,融合利元亨·海葵智造系统,开发定制满足客户需求的专项技术平台及模块,助力更多产业实现极限智造。
From July 11 to 13, Lyric with the theme of "chasing light and concentrating energy", presented at the "17th Munich Shanghai Optical Expo" with high-end intelligent special machines such as new Solid-state battery laser cutting, ultra efficient CTP intelligent whole line and ultra high-speed 46 series cylindrical battery whole line laser application equipment, Ultrasonic welding and testing. Numerous eye-catching new products and technologies were exhibited, Deep communication were conducted with numbers of new energy industrial partners in order to jointly promot the development of laser intelligent manufacturing technology towards integration, intelligence, and precision.
Breaking through the boundary, Lyric's laser intelligent manufacturing keeps moving forward
By actively exploring the industrialization of laser intelligent manufacturing, Lyric currently covers all laser processing equipment for lithium batteries and actively explores new application scenarios, such as photovoltaic and hydrogen energy. We have developed and mastered a number of key core technologies of new energy battery laser manufacturing, for example, laser galvanometer fly welding technology, circular laser welding technology, PSO laser energy control technology, ultra-high speed full tab cutting technology, ultra-high speed cylindrical battery turret fly welding technology, Solid-state battery cathode lithium metal cutting technology, and etc.
To empower large-scale production in the new energy industry by bringing new ideas
01 Laser Flight Welding Technology
Reduce laser positioning time
Maximize the production efficiency of laser welding
30% efficiency improvement
The flight welding speed can reach 80-100mm/s, and the repeated positioning accuracy is ± 0.05mm
Tested penetration depth 0.3mm-1.5mm, tensile test strength ≥ 1000N
02 Welding of the Collecting Plate for Ultra-High Speed Cylindrical Battery
Lyric adopts turret flying welding technology in the welding process of the cylinder battery collector plate
Welding speed > 300mm/s, welding tension > 100N, welding residue > 80%
Innovative multi-station segmented laser processing can achieve a single machine production capacity of ≥ 300PPM
Equipped with online detection of welding quality and online monitoring of collector plate and pole group pressure
03 Pole Piece Laser Drying Technology
Combined with motion control system, laser could provide options for thermal input and directional energy deposition
Laser radiation can be concentrated and accurately focused, with an efficiency increase of 30%
Square spot edge length 20mm-200mm adjustable
4000W semiconductor laser, meeting high-speed drying requirements
04 Online tracking and detection system
Including laser energy attenuation, defocus change, shielding gas attenuation, welding speed attenuation, gap, workpiece pollution, workpiece deformation, weld seam deviation, incomplete penetration, virtual welding, burst points, burst holes and other detection contents.
Exploring the Limits of Light and Supporting the Extreme Intelligent Manufacturing of the New Energy Industry
Lyric actively explores the application innovation and industrial development of laser technology in new energy sources (lithium battery, photovoltaic, hydrogen energy), and has completed the full layout of lithium battery laser processing including welding, cutting, cleaning and other process technologies. For laser applications in the photovoltaic field, a relatively complete photovoltaic laser processing equipment has been formed, including laser ablation, laser phosphorus doping, laser boron doping, high-speed laser non-destructive scribing required for TOPCon, HJT, perovskite batteries Laser slotting, laser thin film marking, laser edge cleaning and other equipment have become the driving force for industry development.
Guangdong Shunyuan Laser Technology Co., Ltd
Guangdong Shunyuan Laser Technology Co., Ltd. (hereinafter referred to as "Shunyuan Laser"), a wholly-owned subsidiary of Guangdong Lyric Intelligent Equipment Co., Ltd., is committed to providing one-stop laser application overall solutions for new energy, automobile, photovoltaic and semiconductor industries. Core products include laser welding, laser die cutting, laser cleaning and laser additive, It has been widely used in the entire production line of lithium batteries (square, cylindrical, and soft packs) and has obtained over a hundred laser patents and soft works. Among them, "lithium battery laser welding technology" has successively won the "Second Prize of Guangdong Science and Technology Progress", "First Prize of Guangdong Machinery Industry Science and Technology", "First Prize of Guangdong Mechanical Engineering Society", and "Laser high-speed high-precision laser welding technology" has been approved as "Guangdong Key Laboratory".
In order to continuously meet the needs of customers, Shunyuan Laser has continuously carried out technological innovation and product innovation. It has established a laser research institute. At present, it has formed a core research and development team with high academic credentials and high level composed of outstanding talents from scientific research institutions such as the Chinese Academy of Sciences, Harbin Institute of Technology, Huazhong University of Science and Technology, Central South University, Changchun Institute of Optics and Mechanics, covering materials, welding, optics, soft control, computer image processing and other opto electromechanical soft disciplines. Shunyuan Laser has strong strength in technology innovation and product research and development. With laser light source as the core, it integrates key technologies such as precision optical design, online visual tracking and monitoring, motion control, light material interaction mechanism, integrates Lyric · Haikui intelligent manufacturing system, develops customized special technology platforms and modules to meet customer needs, and helps more industries to achieve extreme intelligent manufacturing.