氢能作为第三次能源革命中重要的能源载体,是中国由高碳向低碳化、最终转变为无碳化能源关键。在车用能源领域,氢能燃料电池被认为是未来汽车产业技术竞争的制高点,预计到2025年我国燃料电池系统销量将达到51200套,复合年增长率为90%以上。燃料电池需求大,要提效提质,因此打造数字化智能制造是必经之路。
As an important energy carrier in the third energy revolution, hydrogen energy is the key to China's transformation from high-carbon to low-carbon and finally to non-carbon energy. In the field of vehicle energy, hydrogen fuel cells are considered to be the commanding heights of future technological competition in the automotive industry. It is estimated that by 2025, the sales of fuel cell systems in my country will reach 51,200 sets, with a compound annual growth rate of more than 90%. The demand for fuel cells is huge, and it is necessary to improve efficiency and quality. Therefore, building digital intelligent manufacturing is the only way.
利元亨向燃料电池多个关键工艺环节发力
Lyric Robot makes efforts to several key process links of fuel cells
利元亨紧抓市场机遇,推出氢燃料电池系统——核心部件的全工艺制造解决方案,在膜电极(MEA)制备、双极板制造、电堆堆叠、发动机系统的组装和检测等多个关键工艺环节发力,推动技术创新和行业发展。
Lyric Robot seized market opportunities and launched hydrogen fuel cell systems, a full-process manufacturing solution for core components, covering membrane electrode (MEA) preparation, bipolar plate manufacturing, stack stacking, engine system assembly and testing, etc. The key process links make efforts to promote technological innovation and industry development.
在膜电极(MEA)制备环节,利元亨已具备成熟的浆料制备、涂布、封装、检测等工艺技术。在试制阶段,黏度较低的浆料通过超声波喷涂设备进行涂布作业,通过自主研发的精密自吸注射泵,实现自动供液,配合使用分散储液罐、分散注射器,解决产品制备过程中浆料沉积问题;在批量生产阶段,狭缝挤压涂布设备充分应用于黏度较高的浆料,涂布速度>10m/min,生产效率高,厚度均匀性好,其真空加热吸附辊技术有效解决质子膜溶胀。
In the preparation of membrane electrode (MEA), Lyric Robot has mature technologies such as slurry preparation, coating, packaging, and testing. For slurries with different viscosities, Lyric Robot launched ultrasonic spraying equipment and slit extrusion coating equipment. In the trial production stage, the slurry with lower viscosity can be coated by ultrasonic spraying equipment. Through the self-developed precision self-priming syringe pump, automatic liquid supply is realized, including automatic liquid suction, automatic liquid discharge, automatic cleaning, and other functions. The dispersing liquid storage tank and dispersing syringe are used together to perfectly solve the problem of slurry deposition during the product preparation process; in the mass production stage, the slot extrusion coating equipment is fully applied to the slurry with high viscosity, and the coating speed is more than 10m/min, high production efficiency, good thickness uniformity, and its vacuum heating adsorption roller technology effectively solves the swelling of the proton membrane.
膜电极(概念图)
在双极板制造环节,利元亨已实现全自动连续化生产,在双板粘合和密封阶段配置高精度螺杆阀,通过“智能喷胶系统”精准调节喷胶参数,设计旋转吸盘将双极板整平后进行CCD定位,精确获取产品喷胶轨迹,呈现更佳喷胶效果。采用“六轴机器人+随行CCD+仿形伯努利吸盘”将密封垫粘贴到双极板上,满足兼容“驼峰”型垫片,通过高速高精度的运动控制系统,完成双极板制造过程的闭环控制与监测。
In the manufacture of bipolar plates, Lyric Robot has realized fully automatic and continuous production of feeding, molding, and unloading, and is equipped with high-precision screw valves during the bonding and sealing stages of the bipolar plates, resulting in high glue output accuracy and strong stability; design Rotate the suction cup to level the bipolar plate and then perform CCD positioning to avoid the inaccurate glue spraying trajectory, accurately obtain the product glue spraying trajectory, and accurately adjust the glue spraying parameters through the "intelligent glue spraying system" to present a better glue spraying effect. Using "six-axis robot + accompanying CCD + copying Bernoulli suction cup" to paste the gasket on the bipolar plate, is compatible with the "hump" type gasket and solves the problem of inability to vacuum suction and rhythm. Through the high-speed and high-precision motion control system, the closed-loop control and monitoring of the bipolar plate manufacturing process are completed, and the fully automated operation of the bipolar plate manufacturing process is fully realized.
双极板制造工厂布局
在电堆堆叠环节,工序设备节拍可达90min(300节电堆),兼容能力可达200-600节电堆,利元亨应用CCD视觉定位+机械限位,精准定位堆叠位置,CCD定位精度±0.05mm,堆叠速度≤3s/pcs,堆叠精度≤±0.1mm;其气密性检测平台由上下模自动下压形成检测环境,通过气路切换检测不同腔体流量,应用伺服压机监控压力,采用进口流量检测仪进行检测,严格把控产品密封胶条的精度和品质,保障电池质量。
In the stacking process, the bipolar plates and the membrane electrodes are alternately stacked, and seals are embedded between the monomers. Lyric Robot uses CCD visual positioning + mechanical limit to accurately locate the stacking position, with a stacking accuracy of ±0.1mm; through the docking and automatic grabbing of the feeding car, the loading and unloading method is smoother, and intelligent production is fully realized; its air tightness detection The platform consists of "upper die + lower die". The upper and lower dies are automatically pressed down to form a testing environment. The flow of different cavities is detected by switching the gas path. The servo press is used to monitor the pressure, the imported flow detector is used for testing, and the product sealing is strictly controlled. The precision and quality of the rubber strip ensure the quality of the battery.
在发动机的组装和检测环节,利元亨对人工工位进行不同的模块化设计,通过在工具台架上加装不同的功能组件以应对不同的生产要求,可将电堆、空压机、水泵等大件采用KBK吊装上线;同时在自动化工位上配备自动扫码枪、抓取机器人配套CCD定位及夹具、物料车、紧固机器人及配套螺钉送料机构等,完成DCDC自动抓取上线并紧固。人工工位和自动化工位相互配合,拓宽工作范围,具备高效能、高可靠性及良好的动态响应能力,尽显柔性智能。
In the process of engine assembly and testing, Lyric Robot carries out different modular designs for manual workstations. By adding different functional components to the tool bench to meet different production requirements, the stacks, air compressors, and Large items such as water pumps are hoisted online by KBK; at the same time, the automatic station is equipped with automatic code scanning guns, grabbing robots supporting CCD positioning and fixtures, material carts, fastening robots and supporting screw feeding mechanisms, etc., to complete the DCDC automatic grab and go online. Fasten. The manual work station and the automatic work station cooperate to broaden the working range, with high efficiency, high reliability, and good dynamic response-ability, showing flexibility and intelligence.
利元亨·海葵智造推动燃料电池智造升级
Lyric Robot·HaiKui Intelligent Manufacturing promotes the upgrading of fuel cell intelligent manufacturing
智能生产在工业互联网数字化基础上,通过数据平台将各个生产要素有序结合协调运转,形成智能生产闭环,以满足“极限制造”的生产需求。利元亨·海葵智造打造氢能MES系统目标,实现生产全案过程数字化;通过边缘LEIP平台的故障引导应用、IOT应用、FOTA应用汇集生产制造过程中故障处理方案与经验,打通设备“数据孤岛”,实现设备的全周期数据可视化。利元亨·海葵智造提供一站式智能工厂整体解决方案,充分实现从智能化设备到工业信息化软件的业务流程闭环管理,精准执行燃料电池全工艺制造生产管理。
Intelligent production is based on the digitalization of the industrial Internet, with the help of the Internet of Things network, energy power, storage equipment, and other infrastructure to realize the interconnection of applications and equipment. Through the data platform, the various production factors are combined and coordinated in an orderly manner to form a closed loop of intelligent production to meet the production needs of "extreme manufacturing". Lyric Robot·HaiKui aims to build a hydrogen energy MES system and realize the digitization of the entire production process; through the fault guidance application, IOT application, and FOTA application of the edge LEIP platform, it collects fault handling solutions and experience in the production and manufacturing process and gets through the equipment.” Data island", realize the visualization of equipment's full-cycle data, realize 7*24H high-response service, and automatically upgrade remotely. Lyric Robot - Haikui Intelligent Manufacturing provides a one-stop intelligent factory overall solution, fully realizes the closed-loop management of business processes from intelligent equipment to industrial information software, and accurately implements the full-process manufacturing and production management of fuel cells.
利元亨·海葵智造
多年来,利元亨不断在氢能领域加大产学研投入,深度见证了氢能和燃料电池行业的发展。利元亨氢燃料电池核心部件的全工艺制造解决方案现已达到行业内燃料电池生产先进技术水平,产能、优率和故障率均满足客户需求,检测效率和良品率均位于行业前列。利元亨将持续向上,着力打造氢能领域的高端智能装备品牌,推动氢能和燃料电池高质量快速发展。
Over the years, Lyric Robot has continuously increased investment in production, education, and research in the field of hydrogen energy, and has obtained several patent authorizations, which have deeply witnessed the development of the hydrogen energy and fuel cell industries. Lyric Hydrogen Fuel Cell System - The full-process manufacturing solution for core components has now reached the advanced level of fuel cell production technology in the industry. The production capacity, excellent rate, and failure rate all meet customer needs, and detection efficiency and yield rate are at the forefront of the industry. Lyric Robot will continue to make progress, strive to build a high-end intelligent equipment brand in the field of hydrogen energy, and promote the high-quality and rapid development of hydrogen energy and fuel cells.