随着降本增效成为行业共识,锂电设备的工艺技术不断迭代升级,成为助推电池企业实现“极限制造”的关键。基于此,利元亨以串联化成分容一体机为核心自主研发的电池后处理系统,在软包、方壳、大圆柱电池的化成、分容环节发力,确保电池组电芯的一致性,赋能产能快速释放。
With cost reduction and efficiency increase becoming the consensus of the industry, the process technology of lithium battery equipment has been continuously upgraded, which has become the key to boost battery enterprises to achieve "extreme manufacturing". Based on this, Lyric has independently developed a battery post-processing system with series-connection formation-grading machineas the core equipment, and worked in the formation and grading of pouch, prismatic and large cylindrical batteries to ensure the uniformity of cells and enabled the rapid release of capacity.
△化成分容动力生产线
Formation-grading EV battery production line
01
高回馈效率架构:实现“降本增效”
High feedback efficiency structure, realize "cost reduction and efficiency increase"
在利元亨电池后处理系统中,电池放电的能量可被需要充电的电池直接利用,也能够直接回馈至电网,馈电效率≥80%,大幅降低用电成本;其线缆一体化布局,增强设备可靠性的同时,节能降耗>20%,大幅降低线缆成本和线损能耗。由利元亨自主研发的化成分容一体机通过串联电路可保证电流一致性,实现单体电芯不断流平稳旁路,旁路过程冲击电流<5%F.S. ,冲击时间<50ms,实现生产数据过程监控,数据集成共享,全流程可追溯。
In the Lyric’s battery post-processing system, the energy discharged from the battery can be directly used by the battery that needs to be charged, and can also be directly fed back to the power grid. The power feeding efficiency is ≥ 80%, which greatly reduces the power consumption cost; Its integrated cable layout not only enhances the reliability of the equipment, but also saves energy by more than 20%, greatly reducing the cable cost and line loss energy consumption. The formation-grading machineindependently developed by Lyric can ensure the current consistency through the series circuit, realize the steady bypass of the single cell without breaking the flow, the impact current in the bypass process is less than 5% F.S., and the impact time is less than 50ms, and realize the process monitoring of production data, data integration and sharing, and the whole process is traceable.
02
软硬件结合,尽享数字智能
The combination of hardware and software shows the digital intelligence
在化成分容动力生产线中,各通道可独立启动,其利用率>99.9%,具备高可靠性及独立控制能力;其模块化设计,实现兼容部件快装快换;软件接口丰富,可根据客户不同需求进行扩展、组合,大于3000CH稳定通信;硬件保护功能齐全,多重防护设计,可监控设备效能、电池状态、防止掉落,具备高安全性。
In the formation-grading EV battery production line, each channel can be started independently, and its utilization rate is > 99.9%, with high reliability and independent control ability; Its modular design enables quick installation and replacement of compatible components; The software interface is rich, which can be expanded and combined according to the different needs of customers, and the stable communication is greater than 3000CH; The hardware protection function is complete, and the multiple protection design can monitor the equipment efficiency, battery status, prevent falling, and have high security.
03
专业的热仿真团队,助力电芯生产
Professional thermal simulation team provides assistance to cell production
专业的热仿真团队驱动设备及电源布局的优化设计,可提高电源柜内部散热布局可靠性,提升电芯生产环境温度均匀性,助力电芯生产的一致性。
The optimized design of the driving equipment and power supply layout by the professional thermal simulation team can improve the reliability of the internal heat dissipation layout of the power cabinet, improve the temperature uniformity of the cell production environment, and help the consistency of cell production.
04
精益求精,赋能三大类电芯制造
Refine and enable three types of cell manufacturing
利元亨化成分容动力生产线通过流水编码,可全程动态跟踪零件状态;数据集成共享,与MES灵活交互,尽显灵动智能;结构二次保护、断电断气保护、绝缘保护、电气程序互锁模式等多重安全防护设计并举,提升设备安全性能。
Lyric’s formation-grading EV battery production line can dynamically track the status of parts throughout the process through serial coding; Data integration and sharing, flexible interaction with MES, full flexibility and intelligence; Multiple safety protection designs such as structural secondary protection, power and gas cut-off protection, insulation protection, and electrical program interlock mode are simultaneously implemented to improve the safety performance of equipment.
软包、方壳、圆柱三大类电芯制造的整线工位皆采用模块化设计方式,实现换型零件标准化、换型流程标准化,节省换型、维护时间。
Modular design is adopted for the whole line stations for the manufacture of three types of cells, including pouch, prismatic and cylindrical batteries, to realize the standardization of model change parts and process, and save the time of change-over and maintenance.
随着全球电动车销量高增长,新能源汽车的渗透率提升速度加快,动力电池行业扩产加速。利元亨顺应市场发展,始终专注技术创新,坚守匠心,以“做强做精智能装备,赋能科技产业极限智造”为使命,积极研发“极致”的产品,提供“极致”的服务,以效率运营及客户满意驱动推动自身进步,布局全球化战略!
With the high growth of global electric vehicle sales, the penetration rate of new energy vehicles has accelerated, and the production expansion of the power battery industry has accelerated. Lyric complies with the market development, always focuses on technological innovation, insist on craftsmanship, takes "strengthening and refining intelligent equipment, enabling extreme smart manufacturing of technology industry" as its mission, actively develops "extreme" products, provides "extreme" services, promotes its own progress with efficient operation and customer satisfaction and lays out a global strategy!